Introducing China's trailblazing model: The ABS Magnetic Encoder Magnetization Inspection Machine!
Model: MZ-MMRTS821AT
Captivating Overview
The MZ-MMRTS801ATS marks a revolutionary leap as China's first automated magnetizing equipment, skillfully integrating automatic loading and unloading, precise magnetization, and thorough testing. This machine is meticulously engineered for the magnetization of automotive ABS sensor sealing rings, setting a new standard in efficiency.
Crafted with pride in China | Exclusively designed and manufactured by MZ-Magnet | Exceptional affordability | Unparalleled quality
Introduction to ABS Encoders
An ABS encoder (Anti-lock Braking System encoder) is an indispensable element in today's advanced automotive systems. Expertly engineered to track wheel speed, it delivers crucial data to the vehicle's braking system, ensuring peak braking efficiency. This vital information significantly enhances safety and stability, providing peace of mind and superior performance during every drive.
Why Do ABS Encoders Require Magnetized Magnetic Rings?
Magnetized magnetic rings are essential for ABS encoders to produce precise signals reflecting wheel rotation and speed. These rings craft a magnetic field that seamlessly interacts with the encoder's sensors, facilitating accurate detection of wheel speed variations. Optimal magnetization is key to ensuring consistent performance, safeguarding against wheel lock-up during braking. This state-of-the-art technology not only elevates vehicle safety but also enriches the driving experience, making it a cornerstone of modern automotive applications.
These series of magnetic rings for ABS encoder seal
(coated with durable ferrite rubber) are expertly magnetized by the MZ-MMRTS801ATS
OVERVIEW || About the MMRTS-801 Magnetization Inspection Machine for ABS Encoder Seal
Introducing the state-of-the-art Fully Automatic ABS Magnetic Ring Charging/Magnetization and Testing/Inspection Integrated Machine, a pinnacle of innovation for the automotive wheel hub ABS magnetic sealing ring industry. This fully automated marvel incorporates sophisticated computer software, premium imported PLC, and high-linearity, high-stability Hall element sampling processing technology. It seamlessly magnetizes and analyzes the surface magnetic distribution of diverse ABS magnetic products, pinpointing their polarity with precision. From generating surface magnetic flux distribution waveforms to determining magnetic field parameters for each pole, this machine autonomously executes data calculations and analyses. The device provides comprehensive X-Y and polar coordinate curves, and users can easily print, store, and display all measurement data, curves, and test reports with the provided software. A true revolution in automation and precision.
Working Principle
The machine ingeniously generates a magnetic field by discharging a uniquely crafted unipolar charging head via a pulse power supply. In the charging process, N-pole and S-pole alternate, creating a flawless circuit through its specialized control mechanism.
Key Features
- Integrated Automation: This system unites automatic material handling, magnetizing, testing, qualification judgment, and unloading processes, simplifying operations and minimizing manual effort.
- Three Operating Modes: Tailored for diverse customer needs, it offers pure manual mode, manual feeding mode, and automatic mode, ensuring flexibility and efficiency.
- High Charging Accuracy: Utilizes cutting-edge programmable magnetizing technology to achieve exacting magnetization.
- Advanced Technology: Leverages high-quality imported PLC and high-linearity, high-stability Hall element sampling processing technology, setting new standards.
- User-Friendly Software: Designed for simplicity, the software ensures clear information display and effortless operation.
- Originated from China Manufacturer-MZ-Magnet
- Reliable and Highly Efficient: Boasting components from reputable brands with verifiable information, this machine has delivered stellar performance and service across numerous applications.
Technical Parameters
| Input Voltage |
AC220V, 50Hz |
Input Access Power |
2KW |
| Compressed air |
0.6Mpa |
Vacuum level |
-0.085~0.096Mpa |
| External size |
1200*1100*1910 (mm)
|
Weight |
500kg |
Magnetization Part
- **Applicable Products**: Crafted specifically for automotive ABS sensors utilizing ferrite-based materials, ensuring top-notch compatibility.
- **Types**: Versatile design options include flat multi-pole and external circumferential multi-pole configurations.
- **Size Range**: Accommodates a size spectrum from D35 to D85 mm, covering both inner and outer diameter ranges for diverse needs.
- **Magnetization Accuracy**: Exceptional precision that sets benchmarks in the industry.
- Single pole error: Impressively low at ≤ 1%, showcasing meticulous engineering.
- Cumulative error: Maintained at a minimal ≤ 3% with a testing gap of 1 mm, ensuring consistent performance.
- **Efficiency per Unit**: Designed for optimized productivity and time efficiency.
- Automatic mode: Processes each piece in an impressive ≤ 17 seconds, maximizing throughput.
- Manual mode: Equally efficient with a ≤ 14 seconds processing time, tailored for hands-on inspections.
- **Surface Magnetic Strength**: Encompasses a range of 400 to 650 GS, dictated by the material's unique properties.
Measurement Item
## ABS Magnetic Ring Inspection System Report Analysis
Product information: Comprehensive details including series number, manufacturer & clients, model, pitch value, QC name, and more.
Magnetic induction strength
Single pole error
Cumulative error
Inspection Records & History
Inspection Audit;
PS: An English version of the report is readily available for global accessibility.
Experience the cutting-edge innovation with our Programmable Magnetization Inspection Machine, specifically designed for magnetic encoder seals. This state-of-the-art machine features an automatic feeding system paired with dual work platforms, seamlessly integrating magnetization and inspection functions. Cleverly engineered to identify and separate fault magnetic rings into a designated cabinet, it ensures only the highest quality products are sorted into the good collection columns, maximizing efficiency and precision in your workflow.
Explore the Basic Structure Demonstration of the Magnetization Inspection Machine
Discover the Revolutionary Application of the ABS Encoder Magnetization Inspection Machine
Exhibition Agenda
MZ-Magnet takes pride in actively participating in prestigious trade fairs and exhibitions to display our profound expertise in the magnetization sector. These dynamic events offer us a remarkable platform to engage with industry leaders, potential clients, and innovative partners, showcasing our cutting-edge advancements.
At these prominent exhibitions, we proudly present our advanced magnetization technologies and solutions, underscoring our unwavering commitment to quality and innovation. Our knowledgeable team interacts with visitors, providing valuable insights into the latest trends and applications in magnetic materials, establishing MZ-Magnet as a leader in the field.
Exhibitions & Trade Fairs / Sites:
CWIEME SHANGHAI | MOTOR CHINA | Magnetic Materials Exhibitions
Shanghai | Shenzhen | Beijing ---China
PS:
Magnetizers designed and meticulously crafted by Hangzhou MZ-Magnet Technology Co., Ltd. have consistently achieved the prestigious CE approval and are rigorously verified by ISO9001:2015 certification, ensuring they meet and surpass the stringent standards of buyers' local markets.
To ensure the utmost safety and security during delivery to your warehouse, we take every precaution with our magnetic encoder magnetization inspection machines. These are always thoughtfully packaged under anti-shock and anti-moisture conditions, housed securely in a standard wood crate to withstand the rigors of long-distance export.
Purchase Instructions
To assist us in recommending or customizing the perfect product for your needs, please provide the following details:
- Material and Specifications of the Magnet (inclusive of features such as coercivity, magnetic energy product, and remanence);
- Shape and Size of the Magnet;
- Number of Magnetic Poles and Direction;
- Saturation Magnetization or Quantitative Magnetization;
- Magnetization Efficiency Requirements;
- Will the equipment be used independently or as an integral part of a production line?;
- Is the magnetic product to be magnetized independently or post-assembly? (If the latter, please provide the overall dimensions of the assembled product);
- Cooling Method; (Our standard magnetization solutions come equipped with a robust industrial water cooling chiller)
- Product Application;
- If you currently possess a magnetizer, kindly share the model parameters: including magnetization voltage range, capacitance capacity, etc.
For more details and personalized assistance, please do not hesitate to contact us for unparalleled support!
**MZ-MagnetMZ-Magnet has established itself as a pioneering force in the realm of magnetizing technology since its inception in 2000. Embarking on its journey into industrial magnetizing machines and measurement technology in 2008, the company has proudly achieved ISO 9001 certification and CE quality approval, bearing testament to its unwavering commitment to excellence. With an impressive repertoire of over 60 innovation and utility patents, MZ-Magnet thrives in Hangzhou, China, within a sprawling 28,000 square meter manufacturing facility. This state-of-the-art factory stands as a beacon of quality and innovation, where MZ-Magnet dedicates itself to providing unparalleled solutions in the magnetization domain.
Leveraging our expertise and mastery in magnetization technology, we offer high-standard premium quality products complemented by exceptional real-time after-sales service. Our dedication to excellence has earned us the trust and confidence of both longstanding partners and new buyers. We proudly serve a distinguished clientele, which includes numerous renowned brands and Fortune 500 corporations, delivering unmatched reliability and innovation.
- Are you a factory or a trading company ? MZ-Magnet is a factory specialized in magnetizer machines and magnetizing solutions since 2000, and can offer partners with custom service as demands.
- Are your magnetizers certified? Yes, our magnetizers are ISO 9001 certified and meet CE quality standards, ensuring reliability and safety.
- What is the warranty on your products? We offer a standard warranty on all our magnetizing machines. Please refer to the product documentation for specific details.
- Can I get technical support? Yes, we provide comprehensive technical support and customer service for all our products.
- How can I place an order? Orders can be placed directly through our website or by contacting our sales team for assistance.
- If it is possible if we need to visit your factory ? Yes, your onsite factory visit is welcome and we would show you around our factory and product real-time demonstration.
For further detail and assistance, please don't heisitate contact us for support !
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