China first model ABS magnetic encoder magnetization inspection machine
MZ-MMRTS821ATS
Brief Introduction
The MZ-MMRTS801ATS is China's first pioneering automated magnetizing equipment that integrates automatic loading and unloading, magnetization, and testing. It is specifically designed for the magnetization of automotive ABS sensor sealing rings.
Made in China | MZ-Magnet designed and manufactured | Affordable price | Premium quality
Introduction to ABS Encoders
An ABS encoder (Anti-lock Braking System encoder) is a crucial component in modern automotive systems, designed to monitor wheel speed and provide vital information to the vehicle's braking system. This data ensures optimal braking performance, enhancing safety and stability during driving.
Why ABS Encoders Need Magnetized Magnetic Rings ?
ABS encoders require magnetization magnetic rings to generate precise signals that indicate wheel rotation and speed. These magnetic rings create a magnetic field that interacts with the encoder's sensors, allowing for accurate detection of changes in wheel speed. Proper magnetization ensures reliable performance, preventing issues such as wheel lock-up during braking. This technology not only improves vehicle safety but also enhances overall driving experience, making it essential in contemporary automotive applications.
These series magnetic rings for ABS encoder seal
(coated with ferrite rubber) is magnetized by MZ-MMRTS801ATS
OVERVIEW || About MMRTS-801 Magnetization inspection machine for ABS encoder seal
The Fully Automatic ABS Magnetic Ring Charging/magnetization and Testing/inspection Integrated Machine is a cutting-edge device designed for the automotive wheel hub ABS magnetic sealing ring industry. This fully automated equipment utilizes advanced computer software, imported PLC, and high-linearity, high-stability Hall element sampling processing technology. The system automatically magnetizes and measures the surface magnetic distribution of various ABS magnetic products and can determine their polarity. The surface magnetic flux distribution waveform, magnetic field parameters of each pole, and data calculations and analyses are all performed automatically by the computer. It can generate X-Y coordinates and polar coordinate curves, and all measurement data, curves, and test reports can be printed, stored, and displayed by the computer.
Working Principle
The machine generates a magnetic field by discharging a specially designed unipolar charging head through a pulse power supply. During charging, the N-pole and S-pole alternate, forming a complete circuit through a specialized control circuit.
Key Features
- Integrated Automation: Combines automatic material handling, magnetizing, testing, qualification judgment, and unloading, making operation convenient and reducing manual labor.
- Three Operating Modes: Offers pure manual mode, manual feeding mode, and automatic mode, catering to different customer and product needs.
- High Charging Accuracy: Employs programmable magnetizing technology for precise magnetization.
- Advanced Technology: Utilizes imported PLC and high-linearity, high-stability Hall element sampling processing technology.
- User-Friendly Software: Simple software operation with accurate information display.
- Originated from China Manufacturer-MZ-Magnet
- Reliable and High Efficience: Traceable well-known brands components with formal information, performed and service for numerous cases.
Technical Parameters
| Input Voltage |
AC220V, 50Hz |
Input Access Power |
2KW |
| Compressed air |
0.6Mpa |
Vacuum level |
-0.085~0.096Mpa |
| External size |
1200*1100*1910 (mm)
|
Weight |
500kg |
Magnetization Part
- **Applicable Products**: Automotive ABS sensors (Ferrite-based materials)
- **Types**: Flat multi-pole, external circumferential multi-pole
- **Size Range**: D35 to D85 mm (including inner and outer diameter ranges)
- **Magnetization Accuracy**:
- Single pole error: ≤ 1%
- Cumulative error: ≤ 3% (Testing gap: 1 mm)
- **Efficiency per Unit**:
- Automatic mode: ≤ 17 seconds per piece
- Manual mode: ≤ 14 seconds per piece
- **Surface Magnetic Strength**: 400 to 650 GS (dependent on the material's inherent properties)
Measurement Item
##ABS magnetic Ring inspection system report analysis
Product information: Series number, manufacturer & clients, model, pitch value, QC name etc.
Magnetic induction strength
Single pole error
cumulative error
Inspection records & History
Inspection audit;
PS: Magnetization and inspection function, two platfoms- magnetization and inspection;
This single pole programmable manetization inspection machine very great for magnetic rotory encoder manufacturers and automobile parts or vehicles brands factories.
Adopt well-known brands of key parts and components for low maintenance and stable performance.
Basic structure demonstration of Magnetization Inspection machine
Application of ABS encoder magnetization inspection machine
Exhibition Agenda
MZ-Magnet actively participates in professional trade fairs and exhibitions to showcase our expertise in the magnetization field. These events provide a unique platform for us to connect with industry leaders, potential clients, and innovative partners.
At these exhibitions, we display our advanced magnetization technologies and solutions, highlighting our commitment to quality and innovation. Our team engages with visitors, offering insights into the latest trends in magnetic materials and applications.
Exhibitions & Trade Fairs / Sites:
CWIEME SHANGHAI | MOTOR CHINA | Magnetic Materials Exhibitions
Shanghai | Shenzhen | Beijing ---China
PS:
Magnetizers designed and manufactured by MZ-Magnet always approved by CE, verified by ISO9001:2015 etc to meet buyers local market standards.
For safety and security in delivery to buyers' warehouse, including these series magnetic encoder magnetization inspection machine always under anti-shock and anti-wet package conditions, standard wood crate for export long distance delivery.
Purchase Instructions
Please provide the following information to help us recommend or customize suitable products for you:
- Material and Specifications of the Magnet (including coercivity, magnetic energy product, and remanence);
- Shape and Size of the Magnet;
- Number of Magnetic Poles and Direction;
- Saturation Magnetization or Quantitative Magnetization;
- Magnetization Efficiency Requirements;
- Is the equipment used independently or as part of a production line?;
- Is the magnet product magnetized independently or after assembly? (If magnetized after assembly, please provide the overall dimensions of the assembled product);
- Cooling Method; (Our standard configuration for magnetization solution armed with industrial water cooling chiller )
- Product Application;
- If you already have a magnetizer, please provide the model parameters: such as magnetization voltage range, capacitance capacity, etc.
For further detail and assistance, please don't heisitate contact us for support !
**MZ-Magnet** is a leading company specializing in magnetizing technology since 2000. In 2008, it began producing industrial magnetizing machines and measurement technology, earning ISO 9001 certification and CE quality approval. With over 60 innovation and utility patents, MZ-Magnet is located in Hangzhou, China, and operates a 28,000 sqm factory. The company is committed to delivering high-quality solutions in the magnetization field.
Thanks to our professional knowledge and skills in the fields of magnetization, high standard premium quality, real-time after sales service, we trusted by our partners and new buyers, we serviced many well-known brands and fortune 500 corporates.
- Are you a factory or a trading company ? MZ-Magnet is a factory specialized in magnetizer machines and magnetizing solutions since 2000, and can offer partners with custom service as demands.
- Are your magnetizers certified? Yes, our magnetizers are ISO 9001 certified and meet CE quality standards, ensuring reliability and safety.
- What is the warranty on your products? We offer a standard warranty on all our magnetizing machines. Please refer to the product documentation for specific details.
- Can I get technical support? Yes, we provide comprehensive technical support and customer service for all our products.
- How can I place an order? Orders can be placed directly through our website or by contacting our sales team for assistance.
- If it is possible if we need to visit your factory ? Yes, your onsite factory visit is welcome and we would show you around our factory and product real-time demonstration.
For further detail and assistance, please don't heisitate contact us for support !
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