The Automated ABS Magnetic Ring Magnetizer is a state-of-the-art device designed for unparalleled precision in magnetizing and inspecting ABS encoder rings. Introducing the MZ-MMRTS811 model, which seamlessly combines precision magnetization with real-time inspection capabilities.
OVERVIEW // About Magnetic Encoder
Magnetic encoders are essential, high-tech components within a vehicle's Anti-lock Braking System (ABS). They play a critical role by accurately detecting the speed and position of the wheels, delivering real-time data that is imperative for preventing wheel lock-up during braking maneuvers.
These encoders generate signals through changes in magnetic fields, often used alongside advanced sensors. The magnetic fields are typically generated by either permanent magnets or electromagnets that are intricately integrated into the encoder system. This setup creates a stable and reliable magnetic environment surrounding the encoder.
The magnetic rings utilized in encoders must be meticulously magnetized to align with the specific design requirements and demands of the respective ABS encoder, ensuring optimal performance and accuracy.
BRIEF INTRODUCTION// Integrated Magnetization and Inspection Solution
MZ-MMRTS811:
This sophisticated Magnetic Encoder Magnetization Inspection Machine, designed for the ABS magnetic sealing ring sector within the automotive wheel hub industry, epitomizes cutting-edge engineering. As a semi-automatic marvel, it seamlessly merges magnetization with inspection capabilities. Harnessing the power of advanced computer software and imported PLC technology, it utilizes high linearity and high stability Hall element sampling processing to perfection. This system not only automatically magnetizes but also meticulously measures the surface magnetic distribution of a variety of ABS magnetic products while precisely determining their polarity. The computer effortlessly handles the waveform of the surface magnetic beam distribution, magnetic field parameters per pole, alongside data calculation and analysis. It can elegantly draw X-Y coordinates, and all measurement data, curves, and comprehensive test reports are not only printable but also easily stored and showcased on the computer.
PS: MZ-MMRTS 811 is one model of the Programmable Encoder Magnetization Inspection Machine, representing our fine-tuned approach to precision and efficiency.
MAIN FEATURES //
Precision Magnetization and Real-Time Inspection
Effortlessly combines magnetization and inspection with user-friendly operation.
Perfectly engineered for magnetization detection across various pole pair magnetic circle products.
Featuring imported PLC, this device ensures high linearity and high stability for all element sampling and processing technology.
Operates in a convenient semi-automatic working mode, enhancing productivity.
Advanced computer office data storage and analysis capabilities, ensuring informed decision-making.
Equipped with tower light indication, clearly displaying different stages of operation for optimal workflow management.
BASIC PARAMETERS - A comprehensive overview of the foundational aspects that define the excellence of our offerings.
Input Voltage: AC 220V, 50Hz - Seamlessly designed for reliable and consistent power performance, adaptable to your needs.
Input Power: 1.5kw - Efficient power utilization for optimal functionality and energy conservation.
Weight: 500kg - A robust and stable construction, engineered for durability and lasting performance.
External Size: 1050*900*1900mm - Compact design meets comprehensive functionality in this expertly crafted machine.
ABOUT MAGNETIZATION - Discover the innovative techniques and advanced methods behind our magnetization process.
Magnetization method: single-stage magnetization - Simple yet powerful, delivering precision and efficiency in every cycle.
Magnetization and inspection cycle: 14s/time - Swift and precise, ensuring consistent quality with every inspection cycle.
Product Type: Planar/Circumferential - Versatile applications tailored to meet diverse industrial demands with precision.
Product size: outer diameter φ40-φ95 (unit: mm) - Crafted to accommodate a wide range of dimensions with accuracy.
Magnetization Types as below: Explore our varied magnetization options, each engineered to perfection for specific applications.
ABOUT INSPECTION FUNCTION - A meticulous examination of our state-of-the-art inspection capabilities, ensuring top-notch product quality.
Test position: planar/circumferential - Comprehensive testing for all orientations, guaranteeing flawless execution.
Number of test poles: multi-pole - Multi-faceted testing for enhanced precision and reliability in readings.
Product specifications: outer diameter φ40-φ95 (unit: mm) - Detailed specifications to meet diverse operational requirements with finesse.
Magnetic field measurement range: 0-1000Gs - Extensive measurement capabilities to cater to a wide spectrum of needs.
| Model |
MZ-MMRTS811 |
Input Voltage |
AC 220V, 50Hz |
|
|
| Input Power |
1.5kw |
Weight |
500kg |
|
|
| External Size |
1050*900*1900mm |
|
|
|
|
Installation Instructions
1.
Touch screen display: The interface boasts functions including equipment parameter adjustments, troubleshooting assistance, recipe management, and seamless program activation.
2.
Computer monitor: Equipped to install advanced magnetic seal ring detection software, it efficiently stores and manages all detection data.
3.
Start button: Simply press on both sides to initiate the magnetization detection effortlessly.
4.
Keyboard tray: This versatile platform allows for the convenient placement of the mouse and keyboard, with the benefit of being foldable for space efficiency.
5.
Aviation plug: Serves as the main power incoming line, ensuring a secure connection.
6.
Pneumatic triple unit: Combines functionalities such as air source control, precise filtering, adjustments, and clear pressure display.
7.
Power on/off: The rotary switch offers reliable control over the on and off states of the entire machine.
Exhibition & Trade Fairs | MZ-Magnet Important Agenda
MZ-Magnet is dedicated to showcasing our exceptional capabilities in the magnetization arena by actively participating in top-tier trade fairs and exhibitions. These prestigious events provide an unparalleled opportunity to engage with industry leaders, potential clients, and creative partners.
At these internationally recognized exhibitions, we proudly unveil our cutting-edge magnetization technologies and solutions, underscoring our unwavering commitment to quality and groundbreaking innovation. Our team is on hand to interact with visitors, imparting valuable insights into the latest trends and applications in magnetic materials.
Exhibitions & Trade Fairs / Sites:
CWIEME SHANGHAI | MOTOR CHINA | Magnetic Materials Exhibitions
Shanghai | Shenzhen | Beijing ---China
PS: Every machine from Hangzhou MZ-Magnet Technology Co., Ltd., including the ABS encoder magnetization inspection machine, is meticulously packaged using a standard export crate, ensuring both safety and eco-friendliness during shipment. Your goods are given utmost protection against water and shock, offering peace of mind with every delivery.
Purchase Instructions
To assist you in selecting or custom-designing the perfect product, kindly provide the following details:
- Material and Specifications of the Magnet (comprising coercivity, magnetic energy product, and remanence);
- Shape and Size of the Magnet;
- Number of Magnetic Poles and Direction;
- Saturation Magnetization or Quantitative Magnetization;
- Magnetization Efficiency Requirements;
- Will the equipment function autonomously or integrate into a production line?;
- Is the magnet product subject to magnetization individually or post-assembly? (If post-assembly magnetization is needed, please provide the overall dimensions of the assembled product);
- Cooling Method; (Our magnetization solutions are equipped with a state-of-the-art industrial water cooling chiller as standard)
- Product Application;
- If you are currently using a magnetizer, kindly share the model parameters: such as magnetization voltage range, capacitance capacity, etc.
For more information and dedicated assistance, please do not hesitate to contact us for support. We are here to help you every step of the way!
Our esteemed MZ-Magnet Factory proudly bears the prestigious ISO 9001 Quality Management System certification, a testament to our unwavering commitment to excellence. Our products are meticulously crafted to meet and exceed the stringent CE standards. For additional requirements, such as TUV or SGS certifications, we welcome you to reach out to us. Let us assist you in meeting your specific needs with confidence and assurance.
**MZ-MagnetMZ-Magnet is a pioneering leader in the realm of advanced magnetizing technology since the year 2000. In 2008, we embarked on the production of sophisticated industrial magnetizing machines and cutting-edge measurement technology, proudly achieving ISO 9001 certification and authoritative CE quality approval. With a remarkable portfolio of over 60 innovation and utility patents, MZ-Magnet is strategically located in the vibrant city of Hangzhou, China, where we operate an expansive 28,000 square meter factory. Our unwavering commitment is to provide unparalleled high-quality solutions in the field of magnetization.
Owing to our profound expertise and exceptional skills in magnetization, coupled with our commitment to high-standard premium quality and responsive real-time after-sales service, we have garnered the trust of both longstanding partners and new buyers alike. We take pride in servicing many renowned brands and prestigious Fortune 500 corporations, cementing our reputation as a trusted industry leader.
- Are you a factory or a trading company ? MZ-Magnet is a factory specialized in magnetizer machines and magnetizing solutions since 2000, and can offer partners with custom service as demands.
- Are your magnetizers certified? Yes, our magnetizers are ISO 9001 certified and meet CE quality standards, ensuring reliability and safety.
- What is the warranty on your products? We offer a standard warranty on all our magnetizing machines. Please refer to the product documentation for specific details.
- Can I get technical support? Yes, we provide comprehensive technical support and customer service for all our products.
- How can I place an order? Orders can be placed directly through our website or by contacting our sales team for assistance.
- If it is possible if we need to visit your factory ? Yes, your onsite factory visit is welcome and we would show you around our factory and product real-time demonstration.
For further detail and assistance, please don't heisitate contact us for support !
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