Introducing China's premier model for ABS magnetic encoder magnetization and inspection.
MZ-MMRTS821AT
Brief Introduction
The MZ-MMRTS801ATS This groundbreaking MZ-MMRTS801ATS sets the standard as China's first innovative automated magnetizing equipment. Seamlessly combining automatic loading and unloading, precise magnetization, and thorough testing, it is engineered explicitly for the magnetization of automotive ABS sensor sealing rings, offering unparalleled efficiency and reliability.
Proudly Made in China | Expertly designed and manufactured by MZ-Magnet | Unbeatable affordability | Superior quality
Introduction to ABS Encoders
An ABS encoder (Anti-lock Braking System encoder) is a pivotal part in today's automotive technology, crafted to meticulously track wheel speed and transmit crucial data to the vehicle's braking system. This precise information ensures the braking mechanism performs at its peak, significantly boosting safety and stability while driving.
Why ABS Encoders Need Magnetized Magnetic Rings?
ABS encoders necessitate magnetization of magnetic rings to produce exact signals representing wheel rotation and speed. These rings generate a magnetic field that interacts seamlessly with the encoder's sensors, enabling precise detection of wheel speed variations. Proper magnetization is vital for consistent performance, preventing issues such as wheel lock-up during braking episodes. This advanced technology not only augments vehicle safety but also elevates the overall driving experience, making it indispensable in today's automotive innovations.
These specialized magnetic rings for ABS encoder seal
(coated with high-quality ferrite rubber) are expertly magnetized using the MZ-MMRTS801ATS.
OVERVIEW || About MMRTS-801 Magnetization Inspection Machine for ABS Encoder Seal
The Fully Automatic ABS Magnetic Ring Charging/Magnetization and Testing/Inspection Integrated Machine stands at the forefront of technology for the automotive wheel hub ABS magnetic sealing ring sector. This state-of-the-art equipment is integrated with sophisticated computer software, imported PLC, and a high-linearity, high-stability Hall element sampling processing technology. It autonomously magnetizes and evaluates the surface magnetic distribution of a range of ABS magnetic products, determining their polarity with precision. The machine automatically calculates and analyzes surface magnetic flux distribution waveforms, magnetic field parameters of each pole, generating X-Y coordinates and polar coordinate curves. All measurement data, curves, and detailed test reports are effortlessly printed, stored, and displayed by the computer.
Working Principle
The machine masterfully generates a magnetic field by discharging a uniquely crafted unipolar charging head via a pulse power supply. During the charging process, the N-pole and S-pole alternate, completing a seamless circuit through an expertly designed control circuit.
Key Features
- Integrated Automation: Seamlessly integrates automated material handling, magnetizing, testing, quality judgment, and unloading processes, enhancing operational convenience and significantly reducing manual labor.
- Three Operating Modes: Provides pure manual mode, manual feeding mode, and fully automatic mode, thoughtfully tailored to meet diverse customer and product demands.
- High Charging Accuracy: Boasts programmable magnetizing technology for unmatched precision in magnetization.
- Advanced Technology: Features the latest imported PLC along with high-linearity, high-stability Hall element sampling processing technology.
- User-Friendly Software: Offers intuitive software operation accompanied by precise information display, ensuring ease of use.
- Originated from China Manufacturer-MZ-Magnet
- Reliable and High Efficiency: Utilizes traceable components from well-established brands with verified formal information, delivering exceptional performance and service across numerous installations.
Technical Parameters: Discover the advanced technological facets that define the performance and efficiency of our elite magnetization equipment, tailored to meet rigorous industry standards.
| Input Voltage |
AC220V, 50Hz |
Input Access Power |
2KW |
| Compressed air |
0.6Mpa |
Vacuum level |
-0.085~0.096Mpa |
| External size |
1200*1100*1910 (mm)
|
Weight |
500kg |
Magnetization Part: This essential component ensures unparalleled precision and reliability in the magnetization process, enhancing the performance of automotive ABS sensors.
- **Applicable Products**: Specifically designed for automotive ABS sensors featuring ferrite-based materials, ensuring compatibility and optimal performance.
- **Types**: Capable of handling flat multi-pole and external circumferential multi-pole configurations, catering to diverse application needs.
- **Size Range**: Accommodates dimensions ranging from D35 to D85 mm, covering both inner and outer diameters for versatile application across various models.
- **Magnetization Accuracy**: Our stringent accuracy standards ensure superior magnetization precision.
- Single pole error: Maintained at an impressive ≤ 1%, ensuring exceptional consistency and performance.
- Cumulative error: Kept at ≤ 3% with a testing gap of 1 mm, guaranteeing high reliability in operation.
- **Efficiency per Unit**: Experience unmatched efficiency with our streamlined process.
- Automatic mode: Achieve remarkable throughput with a swift ≤ 17 seconds per piece.
- Manual mode: Enjoy enhanced control with a quick ≤ 14 seconds per piece.
- **Surface Magnetic Strength**: Ranges from 400 to 650 GS, contingent on the inherent properties of the material, ensuring robust magnetic performance.
Measurement Item: Comprehensive evaluation criteria for precise assessment.
##ABS Magnetic Ring Inspection System Report Analysis: A detailed examination of critical parameters ensures adherence to quality standards.
Product information: Includes series number, manufacturer & clients, model, pitch value, QC name, and more, offering a complete overview.
Magnetic Induction Strength: A crucial metric in evaluating the magnetic capabilities of the product.
Single Pole Error: Continuous monitoring ensures precision and reliability.
Cumulative Error: Detailed analysis guarantees product efficacy and quality.
Inspection Records & History: Maintain comprehensive documentation for ongoing quality assurance and performance tracking.
Inspection Audit: Rigorous assessments ensure compliance and excellence.
PS: English version is available, providing accessibility to a broader audience.
Our state-of-the-art automatic feeding system, complimented by dual work platforms, seamlessly integrates magnetization and inspection functions. Faulty magnetic rings are efficiently separated into designated cabinets, while high-quality products are expertly channeled to the good collection columns.
Basic Structure Demonstration of the Magnetization Inspection Machine
Exploring the Applications of the ABS Encoder Magnetization Inspection Machine
Exhibition Agenda
MZ-Magnet is a proactive presence at premier trade fairs and exhibitions, presenting our unrivaled expertise in magnetization. These prestigious events are ideal for networking with industry leaders, cultivating relationships with potential clients, and discovering innovative partnerships.
At these renowned exhibitions, we proudly showcase our cutting-edge magnetization technologies and solutions, underscoring our unwavering dedication to quality and innovation. Our team actively engages with visitors, providing valuable insights into the forefront of magnetic materials and applications.
Exhibitions & Trade Fairs / Sites:
CWIEME SHANGHAI | MOTOR CHINA | Magnetic Materials Exhibitions
Shanghai | Shenzhen | Beijing --- China
PS:
At Hangzhou MZ-Magnet Technology Co., Ltd., our Programmable Magnetizer Machine for Reliable ABS Encoder Magnetization is crafted with precision and quality at its core. Our magnetizers, expertly designed and manufactured, consistently earn the prestigious CE approval and are thoroughly verified by ISO9001:2015 standards, ensuring they meet and exceed your local market requirements.
Ensuring absolute safety and security during delivery, our magnetic encoder magnetization inspection machines are meticulously packaged under anti-shock and anti-moisture conditions. Each unit is housed in a robust standard wood crate, designed for seamless long-distance international export.
Purchase Instructions
To tailor the perfect solution for you, please provide the following details that will allow us to recommend or customize the optimal products:
- Material and Specifications of the Magnet (including details on coercivity, magnetic energy product, and remanence);
- Shape and Size of the Magnet;
- Number of Magnetic Poles and Direction;
- Saturation Magnetization or Quantitative Magnetization;
- Magnetization Efficiency Requirements;
- Is the equipment used independently, or is it integrated into a production line?;
- Is the magnet product magnetized on its own, or after it has been assembled? (If magnetized post-assembly, please provide the comprehensive dimensions of the complete assembled product);
- Cooling Method; (Our standard configuration includes an advanced industrial water cooling chiller for magnetization solutions)
- Product Application;
- If you already have a magnetizer, please share the model parameters: such as the magnetization voltage range, capacitance capacity, and more.
For further details and personalized support, please don't hesitate to contact us. Our team is eager to assist you!
**MZ-Magnet** MZ-Magnet stands proudly at the forefront of cutting-edge magnetizing technology, a leader in the field since the dawn of the millennium in 2000. By 2008, we expanded into the realm of industrial magnetizing machinery, alongside pioneering advances in measurement technology, achieving esteemed ISO 9001 certification and the highly coveted CE quality approval. Our innovative spirit is captured in over 60 prestigious innovation and utility patents, all housed within our expansive 28,000 sqm factory in the vibrant city of Hangzhou, China. Committed to excellence, MZ-Magnet consistently delivers unparalleled, high-quality solutions tailored for the magnetization industry.
Armed with unparalleled professional expertise in magnetization and a commitment to the highest standards of premium quality, MZ-Magnet has earned the trust of partners and new clients alike. Our real-time after-sales service has allowed us to support numerous prestigious brands, including a host of Fortune 500 companies. We are your trusted ally in the world of advanced magnetizing solutions.
- Are you a factory or a trading company ? MZ-Magnet is a factory specialized in magnetizer machines and magnetizing solutions since 2000, and can offer partners with custom service as demands.
- Are your magnetizers certified? Yes, our magnetizers are ISO 9001 certified and meet CE quality standards, ensuring reliability and safety.
- What is the warranty on your products? We offer a standard warranty on all our magnetizing machines. Please refer to the product documentation for specific details.
- Can I get technical support? Yes, we provide comprehensive technical support and customer service for all our products.
- How can I place an order? Orders can be placed directly through our website or by contacting our sales team for assistance.
- If it is possible if we need to visit your factory ? Yes, your onsite factory visit is welcome and we would show you around our factory and product real-time demonstration.
For further detail and assistance, please don't heisitate contact us for support !
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