Unveiling China's very first groundbreaking ABS magnetic encoder magnetization inspection machine, paving the way for innovation and precision.
Model: MZ-MMRTS821AT
Brief Introduction
The MZ-MMRTS801ATS Introducing the MMRTS801ATS, a trailblazing and automated magnetizing equipment that stands as China's first. This advanced machine seamlessly integrates automatic loading and unloading, effective magnetization, and meticulous testing. It is meticulously crafted for the precise magnetization of automotive ABS sensor sealing rings, elevating operational efficiency and accuracy.
Proudly Made in China | Expertly designed and manufactured by MZ-Magnet | Competitive pricing paired with premium quality, offering unmatched value.
Introduction to ABS Encoders
An ABS encoder (Anti-lock Braking System encoder) is a pivotal element in state-of-the-art automotive systems, meticulously engineered to track wheel speed and relay essential data to the vehicle's braking systems. This crucial information ensures peak braking performance, thereby significantly bolstering safety and stability during the drive.
Why ABS Encoders Need Magnetized Magnetic Rings?
ABS encoders necessitate magnetized magnetic rings for generating precise signals required to monitor wheel rotation and speed. These rings forge a magnetic field that interacts seamlessly with encoder sensors, enabling precise detection of speed variations. Proper magnetization is paramount for consistent operation, averting problems like wheel lock-up during braking. This advancement not only fortifies vehicle safety but also elevates the overall driving experience, rendering it indispensable in today's automotive landscape.
These series magnetic rings for ABS encoder seal
(coated with ferrite rubber) is magnetized by MZ-MMRTS801ATS
OVERVIEW || About MMRTS-801 Magnetization Inspection Machine for ABS Encoder Seal
The Fully Automatic ABS Magnetic Ring Charging/Magnetization and Testing/Inspection Integrated Machine represents the pinnacle of innovation, engineered specifically for the automotive wheel hub ABS magnetic sealing ring sector. This sophisticated machine marries automated processes with cutting-edge computer software, imported PLC, and superior Hall element sampling technology, worldwide acknowledged for its high linearity and stability. Automatically, it magnetizes and scrutinizes the surface magnetic distribution of diverse ABS magnetic products, providing accurate polarity determinations. Every aspect of magnetic flux distribution, magnetic field attributes per pole, and analytical calculations are systematically managed by computer systems. X-Y coordinates and polar coordinate curves are generated, with comprehensive data, curves, and reports readily printable, storable, and displayable.
Working Principle
The machine conjures a magnetic field by discharging a uniquely crafted unipolar charging head with a pulse power supply. During the charging phase, N-pole and S-pole alternate ingeniously, completing a circuit through a specialized control mechanism.
Key Features
- Integrated Automation: Seamlessly combines automatic material handling, magnetizing, testing, qualification judgment, and unloading, making operation effortless while minimizing manual labor.
- Three Operating Modes: Offers pure manual mode, manual feeding mode, and automatic mode, meeting varied customer and product requirements.
- High Charging Accuracy: Utilizes programmable magnetizing technology, ensuring precision in magnetization.
- Advanced Technology: Leverages imported PLC and high-linearity, high-stability Hall element sampling technology.
- User-Friendly Software: Simplified software operation paired with precise information display.
- Originated from China Manufacturer-MZ-Magnet
- Reliable and High Efficiency: Employs components from traceable, renowned brands, featuring formal information, performed and rendered services across numerous applications.
Technical Parameters
| Input Voltage |
AC220V, 50Hz |
Input Access Power |
2KW |
| Compressed air |
0.6Mpa |
Vacuum level |
-0.085~0.096Mpa |
| External size |
1200*1100*1910 (mm)
|
Weight |
500kg |
Magnetization Part
- **Applicable Products**: Ideal for use with Automotive ABS sensors crafted from Ferrite-based materials, ensuring top-notch performance.
- **Types**: Engineered for versatility, accommodating Flat multi-pole and external circumferential multi-pole designs.
- **Size Range**: Capable of handling sizes from D35 to D85 mm, including both inner and outer diameter specifications.
- **Magnetization Accuracy**:
- Single pole error: Maintains precision with a maximum deviation of ≤ 1%.
- Cumulative error: Achieves cumulative precision within ≤ 3% with a testing gap of 1 mm.
- **Efficiency per Unit**:
- Automatic mode: Streamlined operations achieving ≤ 17 seconds per piece.
- Manual mode: Efficiently completes the process in ≤ 14 seconds per piece.
- **Surface Magnetic Strength**: Delivers robust magnetic strength ranging from 400 to 650 GS, influenced by the intrinsic properties of the material.
Measurement Item
##ABS Magnetic Ring Inspection System Report Analysis
Product Information: Comprehensive details including Series number, manufacturer and clients, model, pitch value, QC name, and more.
Magnetic Induction Strength
Single Pole Error
Cumulative Error
Inspection Records & History
Inspection Audit;
PS: An English version is readily available for your convenience.
Discover our state-of-the-art automatic feeding system combined with a dual work platform, expertly designed for seamless magnetization and inspection functions. Faulty magnetic rings are meticulously sorted into a designated cabinet, ensuring only the highest quality products are distributed to the good collection columns.
Comprehensive Basic Structure Demonstration of the Magnetization Inspection Machine
Efficient Application of the ABS Encoder Magnetization Inspection Machine
Exclusive Exhibition Agenda
MZ-Magnet Technology Co., Ltd. is proud to actively participate in prestigious trade fairs and exhibitions, showcasing our unparalleled expertise in the magnetization industry. These events serve as a vital platform for us to engage with industry leaders, discover potential clients, and forge partnerships with innovative collaborators.
During these remarkable exhibitions, we proudly present our cutting-edge magnetization technologies and solutions, underscoring our unwavering dedication to quality and innovation. Our team eagerly interacts with visitors, providing valuable insights into the latest trends in magnetic materials and their diverse applications.
Premier Exhibitions & Trade Fairs / Sites:
CWIEME SHANGHAI | MOTOR CHINA | Premier Magnetic Materials Exhibitions
Shanghai | Shenzhen | Beijing --- China
PS:
Magnetizers crafted and produced by Hangzhou MZ-Magnet Technology Co., Ltd. consistently receive prestigious approvals such as the CE mark and ISO9001:2015 certification. These accolades ensure our products not only meet but exceed the stringent standards of your local market, providing you with unparalleled quality and peace of mind.
To ensure the utmost safety and security during delivery to the buyer's warehouse, our magnetic encoder magnetization inspection machines are meticulously packaged. They are protected with anti-shock and anti-moisture materials, housed in a robust standard wooden crate, perfect for enduring long-distance export journeys.
Purchase Instructions
To assist us in recommending or customizing the right products for your needs, please provide the following details:
- Material and Specifications of the Magnet This includes vital parameters such as coercivity, magnetic energy product, and remanence.
- Shape and Size of the Magnet;
- Number of Magnetic Poles and Direction;
- Saturation Magnetization or Quantitative Magnetization;
- Magnetization Efficiency Requirements;
- Will the equipment be utilized independently or integrated into a production line?;
- Is the magnet product to be magnetized independently or after assembly? If magnetization occurs post-assembly, kindly provide the overall dimensions of the assembled product.
- Cooling Method; Our standard magnetization solutions are equipped with an industrial-grade water cooling chiller.
- Product Application;
- If you currently possess a magnetizer, please specify the model parameters.This includes necessary details such as magnetization voltage range, capacitance capacity, and more.
For further details and assistance, please do not hesitate to contact us for support!
**MZ-Magnet** is a prestigious leader in the dynamic world of magnetizing technology, proudly serving the industry since the turn of the millennium. In 2008, we embarked on the production of advanced industrial magnetizing machines and cutting-edge measurement technology. Our relentless pursuit of excellence has been recognized with ISO 9001 certification and CE quality approval, assuring our commitment to unmatched quality. Holding over 60 innovation and utility patents, MZ-Magnet is strategically located in Hangzhou, China, operating from a sprawling 28,000 sqm facility dedicated to innovation and superior craftsmanship. We are devoted to providing unparalleled solutions in the magnetization domain.
Our esteemed reputation is built upon our extensive expertise and mastery in the realms of magnetization, delivering high standard premium quality products. Our commitment to exceptional real-time after-sales service has garnered the trust of partners and new buyers alike. We proudly collaborate with numerous distinguished brands and service Fortune 500 corporations, solidifying our position as a reliable and innovative partner in the industry.
- Are you a factory or a trading company ? MZ-Magnet is a factory specialized in magnetizer machines and magnetizing solutions since 2000, and can offer partners with custom service as demands.
- Are your magnetizers certified? Yes, our magnetizers are ISO 9001 certified and meet CE quality standards, ensuring reliability and safety.
- What is the warranty on your products? We offer a standard warranty on all our magnetizing machines. Please refer to the product documentation for specific details.
- Can I get technical support? Yes, we provide comprehensive technical support and customer service for all our products.
- How can I place an order? Orders can be placed directly through our website or by contacting our sales team for assistance.
- If it is possible if we need to visit your factory ? Yes, your onsite factory visit is welcome and we would show you around our factory and product real-time demonstration.
For further detail and assistance, please don't heisitate contact us for support !
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