Automated ABS Magnetic Ring Magnetizer: Precision Magnetization and Real-Time Inspection Experience the cutting-edge innovation of the MZ-MMRTS811, designed to deliver unparalleled precision in magnetization processes while ensuring real-time inspection capabilities for magnetic ring applications.
OVERVIEW // About Magnetic Encoder
Magnetic encoders are the unsung heroes of a vehicle's Anti-lock Braking System (ABS). By expertly detecting both speed and position of the wheels, they furnish essential real-time data that is pivotal in preventing wheel lock-up during those crucial braking moments.
These ingenious devices generate signals based on the subtle changes in magnetic fields. Often utilized in harmony with sensors, the magnetic fields are typically a product of integrated permanent magnets or electromagnets within the encoder system. These magnets forge a stable and consistent magnetic environment encircling the encoder.
The magnetic rings used in encoders are meticulously magnetized to align with the specific requirements of their respective ABS encoder designs and demands, ensuring optimal performance and reliability in every application.
BRIEF INTRODUCTION// Integrated Magnetization and Inspection Solution
MZ-MMRTS811:
Introducing the state-of-the-art Magnetic Encoder Magnetization Inspection Machine! This cutting-edge, semi-automatic marvel is specially designed for the ABS magnetic sealing ring industry, specifically targeting automobile wheel hubs. It features advanced computer software, premier imported PLC, and employs high linearity and high stability Hall element sampling processing technology. The system seamlessly magnetizes and measures the surface magnetic distribution of diverse ABS magnetic products while accurately determining their polarity. It boasts the capability to autonomously generate the surface magnetic beam distribution waveform, compute magnetic field parameters for each pole, and conduct thorough data calculations and analyses, all efficiently managed by the computer. With the ability to plot X-Y coordinates, this machine facilitates the printing, storage, and display of comprehensive measurement data, curves, and test reports, all streamlined for your convenience.
PS: The MZ-MMRTS 811 is a distinguished model within our series of Programmable Encoder Magnetization Inspection Machines.
MAIN FEATURES //
Precision Magnetization and Real-Time Inspection
Experience seamless integration of magnetization and inspection with user-friendly operation.
Perfectly suited for the magnetization detection of various pole pair magnetic circle products.
Incorporates imported PLC and employs cutting-edge high linearity and high stability element sampling and processing technology.
Employs a semi-automatic working mode for enhanced user efficiency.
Offers sophisticated computer office data storage and analysis functionality.
Equipped with tower light indicators for clear signaling of different working stages.
BASIC PARAMETERS
Input Voltage: Our cutting-edge technology operates seamlessly with an Input Voltage of AC 220V, at a frequency of 50Hz, ensuring steady and reliable performance.
Input Power: This impressive machine utilizes 1.5kW of Input Power, designed for optimal efficiency and productivity.
Weight: With a robust construction, this product has a Weight of 500kg, underscoring its durability and stability.
External Size: The dimensions of this state-of-the-art equipment are 1050*900*1900mm, crafted to fit seamlessly into your workspace.
ABOUT MAGNETIZATION
Magnetization method: Employing an advanced single-stage magnetization method, this product offers precision and consistency in application.
Magnetization and inspection cycle: Experience swift operations with a Magnetization and Inspection Cycle of just 14 seconds per time, maximizing efficiency and throughput.
Product Type: Versatile in design, it supports both Planar and Circumferential Product Types for diverse applications.
Product size: Designed for flexibility, it accommodates product sizes with outer diameters ranging from φ40 to φ95 mm.
Magnetization Types as below:
ABOUT INSPECTION FUNCTION
Test position: Capable of testing both planar and circumferential positions, ensuring comprehensive inspection coverage.
Number of test poles: Engineered to handle multi-pole testing, offering precise and detailed inspection results.
Product specifications: Accommodates products with outer diameters from φ40 to φ95 mm, supporting a wide range of specifications.
Magnetic field measurement range: Offers an extensive Magnetic Field Measurement Range from 0 to 1000 Gs, catering to various testing requirements.
Model |
MZ-MMRTS811 |
Input Voltage |
AC 220V, 50Hz |
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Input Power |
1.5kw |
Weight |
500kg |
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External Size |
1050*900*1900mm |
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Installation Instructions
1.
Touch screen display: The intuitive touch screen offers seamless interaction with the system, featuring capabilities like equipment parameter adjustments, troubleshooting guides, recipe calling, and program initiation with just a touch.
2.
Computer monitor: Efficiently install magnetic seal ring detection software and securely store all detection data for easy retrieval and analysis.
3.
Start button: Synchronize your actions by pressing the device on both sides simultaneously for a flawless commencement of the magnetization detection process.
4.
Keyboard tray: Designed for convenience, this versatile platform holds your mouse and keyboard and can be effortlessly folded away when not in use.
5.
Aviation plug: Serves as the primary power conduit to the system, ensuring reliable energy input.
6.
Pneumatic triple unit: This multifunctional unit integrates air source control, filtration, pressure adjustment, and display, streamlining operations.
7.
Power on/off: Effortlessly manage the machine's power status with the rotary switch, providing simple and efficient control.
Exhibition & Trade Fairs | MZ-Magnet Important Agenda
MZ-Magnet takes pride in our active participation in industry-leading trade fairs and exhibitions. These prestigious events serve as an exceptional opportunity for us to demonstrate our pioneering advancements in magnetization technology to industry leaders, potential clients, and forward-thinking partners.
At these world-renowned exhibitions, we proudly present our cutting-edge magnetization technologies and innovative solutions, a testament to our unwavering dedication to quality and progress. Our knowledgeable team engages with attendees, offering deep insights into the evolving trends of magnetic materials and their applications.
Exhibitions & Trade Fairs / Sites:
CWIEME SHANGHAI | MOTOR CHINA | Magnetic Materials Exhibitions
Shanghai | Shenzhen | Beijing ---China
PS: Rest assured, all machines from MZ-Magnet, including the advanced ABS encoder magnetization inspection machine, are meticulously packaged in standard export crates, ensuring a secure and environmentally friendly transit. Our goods are fortified with unwavering protection against water, shocks, and other potential hazards.
Purchase Instructions
To assist us in providing you with the most fitting product recommendations or customizations, kindly furnish the following details:
- Material and Specifications of the Magnet (including essential parameters such as coercivity, magnetic energy product, and remanence);
- Shape and Size of the Magnet;
- Number of Magnetic Poles and Direction;
- Saturation Magnetization or Quantitative Magnetization;
- Magnetization Efficiency Requirements;
- Will the equipment function independently or integrate into a production line?;
- Is the magnet product to be magnetized standalone, or after being assembled? (For magnetization post-assembly, kindly provide the overall dimensions of the complete assembly);
- Cooling Method; (Our magnetization solutions are equipped with a robust industrial water cooling chiller as standard.)
- Product Application;
- If you already possess a magnetizer, please provide its model parameters: such as the magnetization voltage range, capacitance capacity, and more.
For more detailed information and expert assistance, please feel free to contact us at any time!
Hangzhou MZ-Magnet Technology Co., Ltd. proudly upholds the highest standards in quality assurance. Our MZ-Magnet Factory is rigorously verified by the esteemed ISO 9001 Quality Management System, ensuring unparalleled precision and excellence. Additionally, our products meet the stringent requirements of CE standards, a testament to our commitment to safety and reliability. For further peace of mind, we offer compliance with other prestigious certifications such as TUV and SGS upon request. Please contact us for detailed information.
**MZ-Magnet** is a pioneering leader in the realm of advanced magnetizing technology, proudly setting industry standards since the year 2000. In 2008, we embarked on the production of cutting-edge industrial magnetizing machines and sophisticated measurement technology, securing the prestigious ISO 9001 certification and esteemed CE quality approval. With an impressive portfolio of over 60 innovation and utility patents, MZ-Magnet is strategically situated in the vibrant city of Hangzhou, China, thriving within a sprawling 28,000 sqm state-of-the-art facility. Our unwavering dedication lies in providing exceptional, high-quality solutions within the dynamic field of magnetization.
Leveraging our profound expertise and refined skills in the domain of magnetization, coupled with our commitment to high standard premium quality and real-time after-sales service, we have gained the unwavering trust of our valued partners and new buyers alike. Our esteemed clientele includes numerous renowned brands and prestigious Fortune 500 corporations, all of whom have benefited from our exemplary service.
- Are you a factory or a trading company ? MZ-Magnet is a factory specialized in magnetizer machines and magnetizing solutions since 2000, and can offer partners with custom service as demands.
- Are your magnetizers certified? Yes, our magnetizers are ISO 9001 certified and meet CE quality standards, ensuring reliability and safety.
- What is the warranty on your products? We offer a standard warranty on all our magnetizing machines. Please refer to the product documentation for specific details.
- Can I get technical support? Yes, we provide comprehensive technical support and customer service for all our products.
- How can I place an order? Orders can be placed directly through our website or by contacting our sales team for assistance.
- If it is possible if we need to visit your factory ? Yes, your onsite factory visit is welcome and we would show you around our factory and product real-time demonstration.
For further detail and assistance, please don't heisitate contact us for support !