Introducing China's premier and exclusive model: the ABS Magnetic Encoder Magnetization Inspection Machine, a groundbreaking innovation in the field of automotive sensor technology.
Model Number: MZ-MMRTS821AT
Brief Introduction
The MZ-MMRTS801ATS is China's first pioneering, state-of-the-art automated magnetizing equipment that seamlessly integrates automatic loading and unloading, precise magnetization, and meticulous testing. It is uniquely engineered for the specific application of magnetizing automotive ABS sensor sealing rings, setting a new standard in the industry.
Proudly Made in China | Expertly designed and manufactured by MZ-Magnet | Cost-effective without compromising on excellence | Unmatched premium quality
Introduction to ABS Encoders
An ABS encoder (Anti-lock Braking System encoder) is a pivotal element in today's automotive technology, ingeniously crafted to accurately gauge wheel speeds and transmit essential data to the vehicle's braking system. This invaluable information is integral for maintaining optimal brake function, significantly boosting safety and stability throughout the driving experience.
Why ABS Encoders Need Magnetized Magnetic Rings ?
ABS encoders necessitate magnetization magnetic rings to produce accurate signals reflecting wheel rotation and speed. These magnetic rings cultivate a magnetic field interacting precisely with the encoder's sensors, facilitating exact detection of wheel speed variations. Correct magnetization is crucial for performance dependability, averting issues like wheel lock-up during braking. This advanced technology not only elevates vehicle safety but also enriches the overall driving experience, cementing its necessity in modern automotive applications.
These series magnetic rings for ABS encoder seal
(coated with ferrite rubber) is magnetized by MZ-MMRTS801ATS
OVERVIEW || About MMRTS-801 Magnetization inspection machine for ABS encoder seal
Introducing the Fully Automatic ABS Magnetic Ring Charging/Magnetization and Testing/Inspection Integrated Machine, a groundbreaking innovation tailored for the automotive wheel hub ABS magnetic sealing ring sector. This state-of-the-art automated apparatus leverages sophisticated computer software, premium imported PLC, and high-linearity, high-stability Hall element sampling processing technology. The system autonomously magnetizes and meticulously assesses the surface magnetic distribution across diverse ABS magnetic products, with the capability to determine their polarity. It performs automatic computations and analyses of the surface magnetic flux distribution waveform and magnetic field parameters of each pole. The system generates X-Y coordinates and polar coordinate curves, and all measurement data, curves, and comprehensive test reports can be effortlessly printed, stored, and displayed via the computer.
Working Principle
The machine ingeniously generates a magnetic field by discharging through a uniquely engineered unipolar charging head via a pulse power supply. During the charging process, the N-pole and S-pole alternate, creating a complete circuit through a specialized control circuit.
Key Features
- Integrated Automation: Effortlessly merges automatic material handling, magnetizing, testing, qualification judgment, and unloading, streamlining operations while significantly minimizing manual labor.
- Three Operating Modes: Provides diverse options with pure manual mode, manual feeding mode, and automatic mode, adeptly meeting the varied requirements of customers and products alike.
- High Charging Accuracy: Implements cutting-edge programmable magnetizing technology to ensure precise magnetization accuracy.
- Advanced Technology: Incorporates advanced imported PLC and high-linearity, high-stability Hall element sampling processing technology for optimal performance.
- User-Friendly Software: Features intuitive software operations with precise and clear information display for user convenience.
- Originated from China Manufacturer-MZ-Magnet
- Reliable and High Efficience: Employs components from reputable, traceable brands with formal information, delivering exceptional performance and service across numerous applications.
Technical Parameters: Delve into the technical prowess that powers our state-of-the-art machinery, offering unparalleled reliability and efficiency.
| Input Voltage |
AC220V, 50Hz |
Input Access Power |
2KW |
| Compressed air |
0.6Mpa |
Vacuum level |
-0.085~0.096Mpa |
| External size |
1200*1100*1910 (mm)
|
Weight |
500kg |
Magnetization Part: The core component driving the remarkable performance of our machine, engineered with cutting-edge technology for superior results.
- **Applicable Products**: Specifically tailored for automotive ABS sensors utilizing ferrite-based materials, ensuring compatibility and enhanced performance.
- **Types**: Accommodating both flat multi-pole and external circumferential multi-pole configurations, our machine caters to diverse manufacturing needs.
- **Size Range**: Designed to handle a versatile size range from D35 to D85 mm, covering both inner and outer diameter specifications with precision.
- **Magnetization Accuracy**: Experience unmatched precision with our machine's magnetization accuracy parameters.
- Single pole error: Maintains an impressive single pole error margin of ≤ 1%, ensuring high-quality output.
- Cumulative error: Limits cumulative error to ≤ 3% with a 1 mm testing gap, guaranteeing exceptional accuracy.
- **Efficiency per Unit**: Optimize your production line with our machine's outstanding efficiency per unit.
- Automatic mode: Achieve remarkable speeds of ≤ 17 seconds per piece in automatic mode for rapid throughput.
- Manual mode: Enjoy enhanced control with a swift manual mode operation of ≤ 14 seconds per piece.
- **Surface Magnetic Strength**: Offers a robust surface magnetic strength ranging from 400 to 650 GS, adapting to the inherent properties of the material utilized.
Measurement Item: An array of critical measurement items ensures comprehensive analysis and quality assurance.
##ABS Magnetic Ring Inspection System Report Analysis: A comprehensive examination of the ABS magnetic ring, providing insightful analysis and detailed reporting.
Product Information: Detailed insights include series number, manufacturer & clients, model, pitch value, QC name, and more for complete transparency.
Magnetic Induction Strength: Evaluate with precision the magnetic induction strength of your products to ensure peak performance.
Single Pole Error: Analyze and minimize single pole errors to uphold stringent quality standards.
Cumulative Error: Keep cumulative errors within acceptable limits for reliable and consistent results.
Inspection Records & History: Maintain meticulous records and gain historical insights for continual improvement and compliance.
Inspection Audit: Conduct thorough inspection audits to uphold the highest quality and operational standards.
PS: An English version is available for broader accessibility and convenience.
Our state-of-the-art Automatic Feeding System is coupled with a dual work platform that enables simultaneous magnetization and inspection tasks. In this seamless process, any faulty magnetic rings are efficiently separated into the designated cabinet, while high-quality products are directed towards the good collection columns, ensuring optimal productivity and precision.
Basic Structure Demonstration of Magnetization Inspection Machine
Application of the ABS Encoder Magnetization Inspection Machine
Exhibition Agenda
MZ-Magnet is committed to participating actively in prominent trade fairs and exhibitions, where we proudly showcase our unparalleled expertise in the field of magnetization. These prestigious events provide a remarkable opportunity for us to engage with industry leaders, cultivate potential client relationships, and forge innovative partnerships.
During these exhibitions, we present our cutting-edge magnetization technologies and solutions, emphasizing our unwavering dedication to quality and innovation. Our expert team engages with attendees, offering valuable insights into the latest trends and applications in magnetic materials, affirming our position as a leader in the industry.
Exhibitions & Trade Fairs / Sites:
CWIEME SHANGHAI | MOTOR CHINA | Magnetic Materials Exhibitions
Shanghai | Shenzhen | Beijing --- China
PS:
Magnetizers crafted with precision and expertise by MZ-Magnet consistently earn the prestigious CE approval and are rigorously verified according to the ISO9001:2015 standards. Our commitment ensures that every product aligns seamlessly with the specific standards and requirements of your local market.
Ensuring utmost safety and security during transit, our magnetic encoder magnetization inspection machines are carefully packaged in anti-shock and moisture-resistant materials. Each unit is securely enclosed in a standard wooden crate, perfectly equipped for the rigors of long-distance delivery, ensuring it arrives at your warehouse intact and ready for action.
Purchase Instructions
To assist us in recommending or customizing the most suitable products for your needs, kindly provide the following essential details:
- Material and Specifications of the Magnet (including key parameters like coercivity, magnetic energy product, and remanence);
- Shape and Size of the Magnet;
- Number of Magnetic Poles and Direction;
- Saturation Magnetization or Quantitative Magnetization;
- Magnetization Efficiency Requirements;
- Is the equipment intended for independent use or integration into an existing production line?;
- Will the magnet product be magnetized independently, or after assembly? (If magnetization occurs post-assembly, please provide the dimensions of the assembled product for accuracy);
- Cooling Method; (Our standard configuration for the magnetization solution includes state-of-the-art industrial water cooling chiller )
- Product Application;
- If you already possess a magnetizer, kindly share its model parameters: such as the magnetization voltage range, capacitance capacity, and more.
For additional details and tailored assistance, please do not hesitate to contact our support team for expert guidance!
**MZ-Magnet** is a trailblazer in the realm of magnetizing technology, pioneering since the year 2000. In 2008, we embarked on the production of state-of-the-art industrial magnetizing machines and advanced measurement technology. Proudly holding ISO 9001 certification along with CE quality approval, our excellence is backed by over 60 innovation and utility patents. Nestled in the vibrant city of Hangzhou, China, our expansive 28,000 square meter factory is a testament to our commitment to delivering unparalleled solutions in the dynamic domain of magnetization.
Empowered by our profound expertise and exceptional proficiency in magnetization, coupled with our commitment to superior quality standards and prompt real-time after-sales service, we have garnered unwavering trust from both partners and new clients. We proudly serve numerous prestigious brands and Fortune 500 corporations, underscoring our reputation in the industry.
- Are you a factory or a trading company ? MZ-Magnet is a factory specialized in magnetizer machines and magnetizing solutions since 2000, and can offer partners with custom service as demands.
- Are your magnetizers certified? Yes, our magnetizers are ISO 9001 certified and meet CE quality standards, ensuring reliability and safety.
- What is the warranty on your products? We offer a standard warranty on all our magnetizing machines. Please refer to the product documentation for specific details.
- Can I get technical support? Yes, we provide comprehensive technical support and customer service for all our products.
- How can I place an order? Orders can be placed directly through our website or by contacting our sales team for assistance.
- If it is possible if we need to visit your factory ? Yes, your onsite factory visit is welcome and we would show you around our factory and product real-time demonstration.
For further detail and assistance, please don't heisitate contact us for support !
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