Introducing China's groundbreaking model, the ABS magnetic encoder magnetization inspection machine, a truly innovative marvel.
Model: MZ-MMRTS821AT
Brief Introduction
The ModelMMRTS801ATS stands as China's first pioneering automated magnetizing solution, harmonizing automatic loading, unloading, magnetization, and testing into one seamless operation. It is meticulously crafted for the precise magnetization of automotive ABS sensor sealing rings, embodying excellence and precision.
Proudly Made in China | Expertly designed and crafted by MZ-Magnet | Exceptional affordability | Uncompromised premium quality
Introduction to ABS Encoders
An ABS encoder (Anti-lock Braking System encoder) is a pivotal element in today's advanced automotive systems. It is meticulously crafted to monitor the wheel speed and provide indispensable data to the vehicle's braking mechanisms. This critical information ensures peak braking efficiency, greatly enhancing safety and stability while driving.
Why ABS Encoders Need Magnetized Magnetic Rings?
ABS encoders necessitate magnetized magnetic rings to produce precise signals indicative of wheel rotation and speed. These rings create a magnetic field that interacts seamlessly with the encoder's sensors for impeccable detection of wheel speed variations. Correct magnetization assures dependable performance, mitigating risks such as wheel lock-up during braking. This sophisticated technology not only boosts vehicle safety but also elevates the driving experience, rendering it indispensable in modern automotive scenarios.
These series magnetic rings for ABS encoder seal
(coated with ferrite rubber) is expertly magnetized by MZ-MMRTS801ATS
OVERVIEW || About MMRTS-801 Magnetization inspection machine for ABS encoder seal
The Fully Automatic ABS Magnetic Ring Charging/Magnetization and Testing/Inspection Integrated Machine stands at the forefront of innovation for the automotive wheel hub ABS magnetic sealing ring sector. This trailblazing machine harnesses cutting-edge computer software, premium imported PLC, alongside high-linearity, high-stability Hall element sampling processing tech. It autonomously magnetizes and meticulously measures the surface magnetic distribution of varied ABS magnetic products while determining their polarity. The device automatically computes and analyzes surface magnetic flux distribution waveforms and magnetic field parameters for each pole, with results elegantly represented via X-Y coordinates and polar curve plots. Comprehensive measurement data, curves, and test reports are seamlessly printed, stored, and showcased by the computer.
Working Principle
This state-of-the-art machine generates a magnetic field by discharging a uniquely crafted unipolar charging head through a pulse power supply. During the charging cycle, N-pole and S-pole periodically alternate, completing a full circuit through an expertly designed control circuit.
Key Features
- Integrated Automation: Seamlessly integrates automatic material handling, magnetizing, testing, qualification judgment, and unloading, facilitating user-friendly operation while curtailing manual labor.
- Three Operating Modes: Presents pure manual mode, manual feeding mode, and automatic mode, tailoring to varied customer specifications and product demands.
- High Charging Accuracy: Leverages programmable magnetizing tech for immaculate precision in magnetization.
- Advanced Technology: Employs superior imported PLC and high-linearity, high-stability Hall element sampling processing technology for top-notch performance.
- User-Friendly Software: Intuitive software interface with precise information portrayal ensures ease of use.
- Originated from China Manufacturer-MZ-Magnet
- Reliable and High Efficiency: Constituted of traceable, reputable brand components with verified information, proven performance, and reliable service across myriad use cases.
Technical Parameters
| Input Voltage |
AC220V, 50Hz |
Input Access Power |
2KW |
| Compressed air |
0.6Mpa |
Vacuum level |
-0.085~0.096Mpa |
| External size |
1200*1100*1910 (mm)
|
Weight |
500kg |
Magnetization Part
- **Applicable Products**: Perfectly tailored for automotive ABS sensors utilizing robust Ferrite-based materials.
- **Types**: Expertly supports flat multi-pole and external circumferential multi-pole configurations.
- **Size Range**: Designed to accommodate D35 to D85 mm, including all inner and outer diameter variations.
- **Magnetization Accuracy**: Ensures precision with unparalleled accuracy.
- Single pole error: Impressively maintained at ≤ 1% for optimal reliability.
- Cumulative error: Kept at a minimal ≤ 3% with a testing gap of 1 mm, ensuring consistent performance.
- **Efficiency per Unit**: Maximizing productivity with swift operations.
- Automatic mode: Efficiently completes each piece in ≤ 17 seconds.
- Manual mode: Fast-tracked to complete in ≤ 14 seconds per piece.
- **Surface Magnetic Strength**: Ranges from 400 to 650 GS, depending on the inherent properties of the material.
Measurement Item
##ABS Magnetic Ring Inspection System Report Analysis##
Product Information: Including series number, manufacturer & clients, model, pitch value, QC name, and more for comprehensive details.
Magnetic Induction Strength: Essential for quality assurance.
Single Pole Error: Critical for maintaining high-standard performance.
Cumulative Error: Monitored meticulously for defect prevention.
Inspection Records & History: Detailed documentation for informed evaluations.
Inspection Audit: Complete scrutiny for optimal standards.
PS: An English version is readily available for global comprehensibility.
Introducing our cutting-edge Automatic Feeding System paired with a Dual Work Platform, this machine combines magnetization and inspection functionalities seamlessly. Faulty magnetic rings are efficiently separated into designated cabinets, ensuring only qualified products are directed to the premium collection columns.
Basic Structural Demonstration of the Magnetization Inspection Machine
Application of the ABS Encoder Magnetization Inspection Machine
Exhibition Agenda
MZ-Magnet enthusiastically engages in leading trade fairs and exhibitions, proudly presenting our unparalleled expertise in magnetization technology. These prestigious events serve as a vital conduit for establishing connections with industry leaders, potential partners, and pioneering innovators.
During these distinguished exhibitions, we showcase our state-of-the-art magnetization technologies and solutions, underscoring our unwavering dedication to quality and forward-thinking innovation. Our team actively interacts with visitors, providing valuable insights into the latest advancements in magnetic materials and their diverse applications.
Exhibitions & Trade Fairs / Sites:
CWIEME SHANGHAI | MOTOR CHINA | Magnetic Materials Exhibitions
Shanghai | Shenzhen | Beijing --- China
PS:
Magnetizers crafted and expertly manufactured by Hangzhou MZ-Magnet Technology Co., Ltd. consistently receive recognition through CE approval and ISO9001:2015 verification, ensuring they meet the strict standards of local markets worldwide.
Ensuring the utmost safety and security during transit to your designated warehouse, all our magnetic encoder magnetization inspection machines are meticulously packaged under anti-shock and anti-moisture conditions. Each unit is encased in a standard export-quality wood crate, perfect for safeguarding during long-distance deliveries.
Purchase Instructions
Kindly provide the following details, enabling us to recommend or tailor the most suitable products specifically for your needs:
- Material and Specifications of the Magnet (inclusive of coercivity, magnetic energy product, and remanence);
- Shape and Size of the Magnet;
- Number of Magnetic Poles and Direction;
- Saturation Magnetization or Quantitative Magnetization;
- Magnetization Efficiency Requirements;
- Will the equipment operate independently, or be integrated into a production line?;
- Will the magnet product undergo magnetization independently, or post-assembly? (If magnetized post-assembly, kindly provide the overall dimensions of the assembled product);
- Cooling Method; (Our magnetization solutions standardly incorporate an industrial water cooling chiller)
- Product Application;
- If a magnetizer is already in use, please furnish its model parameters: including magnetization voltage range, capacitance capacity, etc.
For additional details and personalized assistance, please don't hesitate to reach out to us for unparalleled support!
**MZ-Magnet** is a pioneering force in magnetizing technology, proudly leading the industry since the year 2000. By 2008, we expanded our capabilities to include the production of industrial magnetizing machines and advanced measurement technology. Our commitment to excellence is validated by ISO 9001 certification and CE quality approval. Distinguished by over 60 innovation and utility patents, we are strategically located in Hangzhou, China, where we operate a state-of-the-art 28,000 square meter facility. Our unwavering dedication ensures the delivery of superior quality solutions in the magnetization domain.
Leveraging our profound expertise and exceptional skills in magnetization, coupled with an unwavering commitment to high-standard premium quality and responsive real-time after-sales service, we have earned the trust of both partners and new buyers alike. Our distinguished service record includes collaboration with numerous renowned brands and Fortune 500 companies, underscoring our position as a trusted leader in the industry.
- Are you a factory or a trading company ? MZ-Magnet is a factory specialized in magnetizer machines and magnetizing solutions since 2000, and can offer partners with custom service as demands.
- Are your magnetizers certified? Yes, our magnetizers are ISO 9001 certified and meet CE quality standards, ensuring reliability and safety.
- What is the warranty on your products? We offer a standard warranty on all our magnetizing machines. Please refer to the product documentation for specific details.
- Can I get technical support? Yes, we provide comprehensive technical support and customer service for all our products.
- How can I place an order? Orders can be placed directly through our website or by contacting our sales team for assistance.
- If it is possible if we need to visit your factory ? Yes, your onsite factory visit is welcome and we would show you around our factory and product real-time demonstration.
For further detail and assistance, please don't heisitate contact us for support !
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