Introducing China's ground-breaking model: the pioneering ABS magnetic encoder magnetization inspection machine.
Model: MZ-MMRTS821AT
Brief Introduction
The MZ-MMRTS801ATS is a trailblazing advancement in the realm of automated magnetizing equipment, representing the first of its kind in China. This system seamlessly integrates automatic loading and unloading, precise magnetization, and meticulous testing. It is meticulously engineered to cater to the magnetization needs of automotive ABS sensor sealing rings, delivering unmatched reliability and efficiency.
Proudly made in China | Expertly designed and manufactured by MZ-Magnet | Unbeatable affordability | Superior quality craftsmanship
Introduction to ABS Encoders
An ABS encoder (Anti-lock Braking System encoder) is a pivotal element in contemporary automotive technology, ingeniously crafted to meticulously monitor wheel speed. By transmitting critical data to the vehicle's braking system, it ensures the pinnacle of braking performance, significantly increasing safety and stability on the road.
Why ABS Encoders Need Magnetized Magnetic Rings?
ABS encoders mandatorily employ magnetized magnetic rings to precisely generate signals indicative of wheel rotation and speed dynamics. These rings are the architects of a magnetic field that skillfully interacts with the encoder's sensors, ensuring unparalleled accuracy in detecting wheel speed fluctuations. Proper magnetization is the cornerstone of reliable performance, actively preventing hazards like wheel lock-up during braking. This sophisticated technology not only bolsters vehicle safety but also enriches the overall driving experience, rendering it indispensable in today's automotive landscape.
These series magnetic rings for ABS encoder seal
(coated with ferrite rubber) are magnetized by MZ-MMRTS801ATS
OVERVIEW || About MMRTS-801 Magnetization Inspection Machine for ABS Encoder Seal
The Fully Automatic ABS Magnetic Ring Charging/Magnetization and Testing/Inspection Integrated Machine stands as a pinnacle of innovation, tailored for the automotive wheel hub ABS magnetic sealing ring industry. This state-of-the-art machinery harnesses advanced computer software, top-tier imported PLC, and unparalleled high-linearity, high-stability Hall element processing technology. It adeptly magnetizes and evaluates the surface magnetic distribution of diverse ABS magnetic products, delivering precision in polarity determination. The system autonomously performs comprehensive analyses and calculations, showcasing surface magnetic flux distribution waveforms, magnetic field parameters per pole, and more. It effortlessly generates X-Y coordinates and polar coordinate curves, with all data, curves, and test reports ready for printing, storage, and display by the computer.
Working Principle
The machine is engineered to generate a magnetic field through the discharge of a specialized, meticulously crafted unipolar charging head via a pulse power supply. During this process, the N-pole and S-pole dynamically alternate, forming a seamless circuit through an expertly designed control circuit.
Key Features
- Integrated Automation: Seamlessly amalgamates automatic material handling, magnetizing, testing, qualification evaluation, and unloading, streamlining operations and significantly diminishing manual labor.
- Three Operating Modes: Provides a trio of modes - pure manual, manual feeding, and automatic mode - to adeptly accommodate varying customer demands and product specifications.
- High Charging Accuracy: Leverages cutting-edge programmable magnetizing technology to achieve impeccable magnetization precision.
- Advanced Technology: Incorporates elite imported PLC alongside high-linearity, high-stability Hall element sampling processing technology.
- User-Friendly Software: Features intuitive software interface that provides precise and clear information display.
- Originated from China Manufacturer-MZ-Magnet
- Reliable and High Efficiency: Utilizes components from reputable, traceable brands, characterized by comprehensive formal documentation and proven performance across numerous applications.
Technical Parameters
| Input Voltage |
AC220V, 50Hz |
Input Access Power |
2KW |
| Compressed air |
0.6Mpa |
Vacuum level |
-0.085~0.096Mpa |
| External size |
1200*1100*1910 (mm)
|
Weight |
500kg |
Magnetization Part
- **Applicable Products**: Perfectly suited for automotive ABS sensors crafted from top-quality ferrite-based materials.
- **Types**: Available in sophisticated designs like flat multi-pole and external circumferential multi-pole configurations.
- **Size Range**: Versatile size range spanning from D35 to D85 mm, encompassing both inner and outer diameter ranges to meet diverse needs.
- **Magnetization Accuracy**:
- Single pole error: Exceptionally precise with an error margin of ≤ 1%.
- Cumulative error: Maintains a cumulative error of ≤ 3%, with a testing gap of just 1 mm, ensuring consistent quality.
- **Efficiency per Unit**:
- Automatic mode: Achieves remarkable efficiency with ≤ 17 seconds per piece.
- Manual mode: Delivers impressive speed with ≤ 14 seconds per piece.
- **Surface Magnetic Strength**: Ranges from 400 to 650 GS, finely tuned to the material's inherent properties for optimal performance.
Measurement Item
##ABS Magnetic Ring Inspection System Report Analysis
Product information: Includes comprehensive details such as series number, manufacturer & clients, model, pitch value, QC name, and more.
Magnetic induction strength
Single pole error
Cumulative error
Inspection Records & History
Inspection Audit;
PS: An English version of the report is readily available for your convenience.
Our state-of-the-art Magnetic Encoder Seal Magnetization Inspection Machine boasts an automatic feeding system paired with a dual work platform. This sophisticated system not only handles magnetization and inspection with precision but also efficiently separates faulty magnetic rings into dedicated cabinets, while sending high-quality products seamlessly to the good collection columns.
Basic structure demonstration of Magnetization Inspection machine
Application of ABS encoder magnetization inspection machine
Exhibition Agenda
MZ-Magnet takes pride in our active participation in professional trade fairs and exhibitions. These prestigious events serve as an unparalleled platform for us to highlight our cutting-edge expertise in the magnetization sector. They provide us with invaluable opportunities to forge strong connections with industry leaders, engage with potential clients, and collaborate with innovative partners.
During these exhibitions, we proudly showcase our pioneering magnetization technologies and solutions, underlining our unwavering dedication to quality and innovation. Our expert team enthusiastically engages with visitors, offering deep insights into the latest and emerging trends in magnetic materials and their diverse applications.
Exhibitions & Trade Fairs / Sites:
CWIEME SHANGHAI | MOTOR CHINA | Magnetic Materials Exhibitions
Shanghai | Shenzhen | Beijing ---China
PS: Please note that our commitment to quality and innovation is unwavering. At MZ-Magnet, we continue to enhance our products to meet and exceed market standards, ensuring that our clients receive nothing but the best.
Magnetizers designed and manufactured by MZ-Magnet are always approved by CE and verified by ISO9001:2015. These certifications are a testament to our dedication to meeting and exceeding buyers' local market standards. Trust in the precision and reliability that comes with every MZ-Magnet product.
To ensure utmost safety and security during delivery to your warehouse, our series of Magnetic Encoder Magnetization Inspection Machines are always packaged with anti-shock and anti-moisture measures. They are carefully encased in standard wooden crates designed for export, ensuring they withstand the rigors of long-distance transport with ease.
Purchase Instructions
To provide you with the most suitable product recommendation or customization, kindly furnish us with the following details:
- Material and Specifications of the Magnet (including key attributes such as coercivity, magnetic energy product, and remanence);
- Shape and Size of the Magnet;
- Number of Magnetic Poles and Direction;
- Saturation Magnetization or Quantitative Magnetization;
- Magnetization Efficiency Requirements;
- Will the equipment be used independently or integrated within a production line?;
- Is the magnet product magnetized independently or post-assembly? (If it's magnetized after assembly, kindly provide the overall dimensions of the assembled product for accuracy);
- Cooling Method; (Our standard magnetization solution is equipped with an industrial-grade water cooling chiller to ensure optimal performance)
- Product Application;
- If you have an existing magnetizer, please specify the model parameters: such as the magnetization voltage range, capacitance capacity, and other relevant specifications.
For more detailed information and assistance, do not hesitate to reach out to us for support!
**MZ-MagnetMZ-Magnet, a pioneer in the magnetizing technology industry since the dawn of the new millennium in 2000, stands as a beacon of excellence. By 2008, it championed the production of cutting-edge industrial magnetizing machines and advanced measurement technology, securing prestigious ISO 9001 certification and CE quality approval. Enriched with the intellectual prowess of over 60 innovation and utility patents, MZ-Magnet is headquartered in the vibrant city of Hangzhou, China. From its sprawling 28,000 sqm state-of-the-art manufacturing facility, the company passionately dedicates itself to providing unparalleled, high-quality solutions in the dynamic field of magnetization.
With our profound expertise and unmatched skills in the realm of magnetization, coupled with our unwavering commitment to high standards and premium quality, MZ-Magnet has earned the trust and loyalty of partners and new buyers alike. Our reputation is further solidified by the exceptional real-time after-sales service we deliver, making us the preferred choice for numerous prestigious brands and Fortune 500 corporations.
- Are you a factory or a trading company ? MZ-Magnet is a factory specialized in magnetizer machines and magnetizing solutions since 2000, and can offer partners with custom service as demands.
- Are your magnetizers certified? Yes, our magnetizers are ISO 9001 certified and meet CE quality standards, ensuring reliability and safety.
- What is the warranty on your products? We offer a standard warranty on all our magnetizing machines. Please refer to the product documentation for specific details.
- Can I get technical support? Yes, we provide comprehensive technical support and customer service for all our products.
- How can I place an order? Orders can be placed directly through our website or by contacting our sales team for assistance.
- If it is possible if we need to visit your factory ? Yes, your onsite factory visit is welcome and we would show you around our factory and product real-time demonstration.
For further detail and assistance, please don't heisitate contact us for support !
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