Introducing China's groundbreaking model: the ABS magnetic encoder magnetization and inspection machine that sets new industry standards.
Model: MZ-MMRTS821AT
Brief Introduction
The MZ-MMRTS801ATS Introducing a trailblazer in automotive technology: China's first pioneering automated magnetizing equipment, the MZ-MMRTS801ATS. This sophisticated system seamlessly integrates automatic loading and unloading, magnetization, and rigorous testing processes. Expertly crafted for the magnetization of automotive ABS sensor sealing rings, it maximizes efficiency and precision in production.
Proudly Made in China | Designed and Manufactured by MZ-Magnet | Unbeatable Value | Exceptional Quality
Introduction to ABS Encoders
An ABS encoder (Anti-lock Braking System encoder) is a pivotal element within modern automotive technology. It meticulously monitors wheel speed, relaying crucial data to the vehicle's braking system. This transmission of information is essential for optimal braking performance, significantly enhancing safety and stability on the road.
Why ABS Encoders Need Magnetized Magnetic Rings?
ABS encoders necessitate the use of magnetized magnetic rings to create precise signals that accurately reflect wheel rotation and speed. These rings generate a magnetic field that interacts seamlessly with the encoder's sensors, ensuring precise detection of any changes in wheel speed. Proper magnetization is critical to reliable performance, thereby preventing issues such as wheel lock-up during braking. This advanced technology not only elevates vehicle safety but also significantly enhances the driving experience, marking it as indispensable in modern automotive applications.
These series magnetic rings for ABS encoder seal
(coated with ferrite rubber) is magnetized by MZ-MMRTS801ATS
OVERVIEW || About MMRTS-801 Magnetization Inspection Machine for ABS Encoder Seal
The Fully Automatic ABS Magnetic Ring Charging/Magnetization and Testing/Inspection Integrated Machine represents the pinnacle of innovation for the automotive wheel hub ABS magnetic sealing ring sector. This state-of-the-art, fully automated system incorporates sophisticated computer software, imported PLC, alongside high-linearity and high-stability Hall element sampling technology. The machine autonomously magnetizes and evaluates the surface magnetic distribution of diverse ABS magnetic products, discerning their polarity with precision. It also autonomously computes and analyzes surface magnetic flux distribution waveforms, magnetic field parameters for each pole, and provides comprehensive data evaluations. The system is capable of generating X-Y and polar coordinate curves, with all data, curves, and test reports being printable, storable, and displayable by the computer.
Working Principle
The machine orchestrates a magnetic field by discharging a uniquely designed unipolar charging head via a pulse power supply. During this process, the N-pole and S-pole alternate in sequence, completing a circuit through a specialized control mechanism.
Key Features
- Integrated Automation: Seamlessly integrates automatic material handling, magnetizing, testing, qualification assessment, and unloading, streamlining operations and minimizing manual intervention.
- Three Operating Modes: Provides versatility with pure manual mode, manual feeding mode, and fully automatic mode, catering to diverse customer and product requirements.
- High Charging Accuracy: Utilizes cutting-edge programmable magnetizing technology to ensure exceptional precision in magnetization.
- Advanced Technology: Leverages imported PLC and high-linearity, high-stability Hall element sampling processing technology for superior results.
- User-Friendly Software: Features intuitive software operation with an accurate, clear display of information.
- Originated from China Manufacturer-MZ-Magnet
- Reliable and High Efficiency: Incorporates traceable components from reputable brands, providing reliable performance and service across numerous applications and cases.
Technical Parameters
| Input Voltage |
AC220V, 50Hz |
Input Access Power |
2KW |
| Compressed air |
0.6Mpa |
Vacuum level |
-0.085~0.096Mpa |
| External size |
1200*1100*1910 (mm)
|
Weight |
500kg |
Magnetization Part
- **Applicable Products**: Specifically designed for automotive ABS sensors using ferrite-based materials, ensuring top-notch performance and compatibility.
- **Types**: Engineered to accommodate flat multi-pole and external circumferential multi-pole configurations, providing versatility for diverse applications.
- **Size Range**: Offers flexibility with a size range from D35 to D85 mm, catering to both inner and outer diameter specifications.
- **Magnetization Accuracy**:
- Single pole error: Ensures precision with a minimal deviation of ≤ 1%, maximizing reliability.
- Cumulative error: Maintains high accuracy with a cumulative error of ≤ 3%, tested with a 1 mm gap.
- **Efficiency per Unit**:
- Automatic mode: Achieves optimal efficiency with a cycle time of ≤ 17 seconds per piece.
- Manual mode: Offers a swift operation with a processing time of ≤ 14 seconds per piece.
- **Surface Magnetic Strength**: Delivers robust performance with a magnetic strength between 400 to 650 GS, tailored to the material's intrinsic characteristics.
Measurement Item
##ABS Magnetic Ring Inspection System Report Analysis
Product information: Comprehensive details including series number, manufacturer & clients, model, pitch value, QC name, and more.
Magnetic induction strength
Single pole error
Cumulative error
Inspection records & History
Inspection audit;
PS: English version is available.
Our state-of-the-art Automatic Feeding System, paired with a dual work platform, is engineered for seamless magnetization and inspection processes. Faulty magnetic rings are effectively separated into their designated cabinets, while high-quality products are efficiently channeled to the Good Collection Columns, ensuring optimal productivity and quality assurance.
Comprehensive Basic Structure Demonstration of the Magnetization Inspection Machine
Versatile Application of the ABS Encoder Magnetization Inspection Machine
Exhibition Agenda: Showcasing Excellence
MZ-Magnet is at the forefront of industry innovation, actively participating in premier trade fairs and exhibitions. These prestigious events serve as a vital hub for us to demonstrate our sophisticated expertise in the magnetization domain, fostering connections with influential industry leaders, prospective clients, and visionary partners.
At these renowned exhibitions, we proudly exhibit our cutting-edge magnetization technologies and bespoke solutions, underscoring our relentless pursuit of quality and innovation. Our dynamic team captivates audiences by providing valuable insights into the evolving trends in magnetic materials and their myriad applications.
Exhibitions & Trade Fairs / Key SitesFeaturing:
CWIEME SHANGHAI | MOTOR CHINA | Magnetic Materials Exhibitions: A Fusion of Innovation
Join Us at Leading Venues: Shanghai | Shenzhen | Beijing --- China
PS:
The magnetizers crafted and brought to life by Hangzhou MZ-Magnet Technology Co., Ltd. continually receive the prestigious CE approval, underpinned by the rigorous ISO9001:2015 standards. Our commitment ensures that these products conform seamlessly to the exacting standards of local markets worldwide, providing both quality assurance and peace of mind for our valued buyers.
To ensure the utmost safety and security during delivery to our valued clients' warehouses, our comprehensive packaging solutions include a series of protective measures for our magnetic encoder magnetization inspection machines. Each unit is carefully encased in anti-shock and moisture-resistant packaging. Furthermore, standard export-grade wooden crates are utilized to guarantee reliable and secure long-distance transport.
Purchase Instructions
To enable us to recommend or customize the perfect solution tailored to your needs, kindly provide the following information:
- Material and Specifications of the Magnet (including details such as coercivity, magnetic energy product, and remanence);
- Shape and Size of the Magnet;
- Number of Magnetic Poles and Direction;
- Saturation Magnetization or Quantitative Magnetization;
- Magnetization Efficiency Requirements;
- Is the equipment to be used independently, or as part of an integrated production line?;
- Is the magnet product set to be magnetized independently, or post assembly? (If the magnetization is post-assembly, please provide the complete dimensions of the assembled product);
- Cooling Method; (Our standard configuration includes a robust industrial water cooling chiller for efficient magnetization)
- Product Application;
- If you already possess a magnetizer, kindly furnish us with the model parameters: such as the magnetization voltage range, capacitance capacity, and more.
For any additional information or assistance, please do not hesitate to contact us. We are here to support you!
**MZ-MagnetMZ-Magnet has been at the forefront of magnetizing technology innovation since the year 2000. In 2008, the company expanded its expertise to include the production of industrial magnetizing machines and advanced measurement technology. Accredited with ISO 9001 certification and CE quality approval, MZ-Magnet is a powerhouse of innovation with over 60 patents in both innovation and utility. Nestled in the bustling city of Hangzhou, China, the company runs a state-of-the-art 28,000 square meter facility dedicated to providing cutting-edge solutions in the magnetization realm, promising uncompromising quality and excellence.
Owing to our exceptional expertise and proficiency in magnetization and a steadfast commitment to premium quality standards, MZ-Magnet has earned the trust of both our partners and new clients alike. Our real-time after-sales service ensures lasting partnerships with many renowned brands and Fortune 500 companies, proving that our service and reliability are second to none.
- Are you a factory or a trading company ? MZ-Magnet is a factory specialized in magnetizer machines and magnetizing solutions since 2000, and can offer partners with custom service as demands.
- Are your magnetizers certified? Yes, our magnetizers are ISO 9001 certified and meet CE quality standards, ensuring reliability and safety.
- What is the warranty on your products? We offer a standard warranty on all our magnetizing machines. Please refer to the product documentation for specific details.
- Can I get technical support? Yes, we provide comprehensive technical support and customer service for all our products.
- How can I place an order? Orders can be placed directly through our website or by contacting our sales team for assistance.
- If it is possible if we need to visit your factory ? Yes, your onsite factory visit is welcome and we would show you around our factory and product real-time demonstration.
For further detail and assistance, please don't heisitate contact us for support !
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