Automated ABS Magnetic Ring Magnetizer: Revolutionizing Precision Magnetization and Real-Time Inspection with MZ-MMRTS811
OVERVIEW // About Magnetic Encoder
Magnetic encoders serve as the pivotal components in a vehicle's advanced Anti-lock Braking System (ABS), detecting the speed and position of wheels. By delivering real-time data, they play a vital role in preventing wheel lock-up during braking, ensuring enhanced safety.
These innovative devices generate signals by sensing fluctuations in magnetic fields, often working in tandem with sensors. Magnetic fields, typically crafted by permanent magnets or electromagnets, are seamlessly integrated into the encoder system. These magnets establish a consistent magnetic ambiance surrounding the encoder.
Magnetic rings in encoders are consistently magnetized to meet the precise specifications and demands of ABS encoder designs. This tailored magnetization ensures optimal performance and reliability.
BRIEF INTRODUCTION// Integrated Magnetization and Inspection Solution
MZ-MMRTS811:
Introducing the state-of-the-art Magnetic Encoder Magnetization Inspection Machine, a groundbreaking semi-automatic solution specifically designed for the ABS magnetic sealing ring sector of automotive wheel hubs. Developed by Hangzhou MZ-Magnet Technology Co., Ltd., this machine seamlessly combines advanced magnetization and meticulous inspection processes. Equipped with cutting-edge computer software, an imported PLC, and superior Hall element sampling technology, this system sets a new standard in precision and reliability. It efficiently performs automatic magnetization and thorough measurement of surface magnetic distribution across a diverse range of ABS magnetic products, accurately determining polarity with ease. The system automatically generates detailed magnetic beam distribution waveforms, evaluates magnetic field parameters for each pole, and conducts comprehensive data analysis. Impressively, X-Y coordinate plotting and full documentation of measurement data, including curves and test reports, are effortlessly managed, stored, and displayed by the integrated computer system.
PS: MZ-MMRTS 811 represents a model of our esteemed Programmable Encoder Magnetization Inspection Machine
MAIN FEATURES //
Precision Magnetization and Real-Time Inspection
Seamlessly integrates magnetization and inspection with user-friendly operation.
Expertly crafted for the magnetization detection of various pole pair magnetic circle products.
Incorporates imported PLC and cutting-edge, high linearity and stability sampling technology.
Operates in a highly efficient semi-automatic mode.
Boasts advanced computer-based data storage and comprehensive analysis capabilities.
Features tower light indicators for clear communication of different operational stages.
BASIC PARAMETERS
Input Voltage: The Multi-Functional Encoder Magnetizer requires an efficient AC 220V, 50Hz input, ensuring optimal performance and reliability.
Input Power: With a power demand of only 1.5kW, this machine delivers high efficiency without compromising on performance.
Weight: Despite its robust capabilities, the machine maintains a manageable weight of 500 kg, making it suitable for various operational settings.
External Size: Compactly engineered with dimensions of 1050*900*1900 mm, it fits seamlessly into your workspace while maximizing functionality.
ABOUT MAGNETIZATION
Magnetization method: Employs a precise single-stage magnetization technique for consistent and uniform magnetization results.
Magnetization and inspection cycle: Achieve superior efficiency with a rapid cycle time of 14 seconds per process, streamlining your production workflow.
Product Type: Designed for both Planar and Circumferential magnetization, catering to a wide range of application needs.
Product size: Capable of handling various sizes with an outer diameter ranging from φ40 to φ95 mm, offering versatility for different projects.
Magnetization Types as below:
ABOUT INSPECTION FUNCTION
Test position: Versatile test capabilities allow for both planar and circumferential inspection, ensuring comprehensive quality assurance.
Number of test poles: Supports multi-pole testing to accommodate complex product specifications and guarantee thorough inspections.
Product specifications: Specifically designed for products with an outer diameter of φ40 to φ95 mm, meeting diverse industry standards.
Magnetic field measurement range: Accurately measures fields within a range of 0-1000Gs, providing precise data for optimal magnetization control.
| Model |
MZ-MMRTS811 |
Input Voltage |
AC 220V, 50Hz |
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| Input Power |
1.5kw |
Weight |
500kg |
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| External Size |
1050*900*1900mm |
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|
|
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Installation Instructions
1.
Touch screen display: Features a comprehensive suite of functions, including the adjustment of equipment parameters for precision, efficient troubleshooting tools, seamless recipe calling, and effortless program initiation.
2.
Computer monitor: Comes equipped with specialized software for magnetic seal ring detection, ensuring accurate data storage and analysis.
3.
Start button: Simultaneously press on the left and right sides to commence the magnetization detection process with ease.
4.
Keyboard tray: A versatile platform designed for the mouse and keyboard, offering convenient folding capabilities for space efficiency.
5.
Aviation plug: Serves as the primary conduit for the main power supply, ensuring reliable connectivity.
6.
Pneumatic triple unit: Facilitates the integration of air source control, filtration, precise adjustment, and pressure display for optimal performance.
7.
Power on/off: The rotary switch that elegantly manages the power state of the entire machine, providing both control and convenience.
Exhibition & Trade Fairs | MZ-Magnet Important Agenda
MZ-Magnet eagerly engages in prestigious trade fairs and exhibitions, proudly presenting our cutting-edge expertise in the magnetization industry. These dynamic events are invaluable opportunities for forging connections with industry leaders, potential clientele, and pioneering partners in innovation.
At these prominent exhibitions, we showcase our state-of-the-art magnetization technologies and solutions, underscoring our unwavering dedication to quality and innovation. Our expert team actively engages with attendees, providing valuable insights into the latest advancements in magnetic materials and their diverse applications.
Exhibitions & Trade Fairs / Sites:
CWIEME SHANGHAI | MOTOR CHINA | Magnetic Materials Exhibitions
Shanghai | Shenzhen | Beijing ---China
PS: Every machine supplied by MZ-Magnet, including the state-of-the-art ABS encoder magnetization inspection machine, is expertly packaged following standard export crate protocols. This ensures secure and eco-friendly shipping with impeccable protection against water, shocks, and other potential hazards.
Purchase Instructions
To enable us to propose or customize the most suitable products for your needs, kindly provide the following information:
- Material and Specifications of the Magnet (details such as coercivity, magnetic energy product, and remanence);
- Shape and Size of the Magnet;
- Number of Magnetic Poles and Direction;
- Saturation Magnetization or Quantitative Magnetization;
- Magnetization Efficiency Requirements;
- Will the equipment operate independently or integrate within a production line?;
- Is the magnet product to be magnetized independently or post-assembly? (If magnetization occurs post-assembly, kindly provide the complete dimensions of the assembled product);
- Cooling Method; (Our standard magnetization solutions are equipped with a high-performance industrial water cooling chiller)
- Product Application;
- Should you possess an existing magnetizer, please share model parameters: including magnetization voltage range, capacitance capacity, etc.
For further details and personalized assistance, do not hesitate to contact us for support!
Hangzhou MZ-Magnet Technology Co., Ltd. is proud to announce that our state-of-the-art factory operates under the rigorous quality management system of ISO 9001. Our leading-edge products, including the Multi-Functional Encoder Magnetizer for Planar and Circumference Magnetization, are endorsed by CE standards. We also adhere to various other esteemed standards such as TUV and SGS. For further inquiries or specific certification needs, please do not hesitate to reach out to us.
**MZ-MagnetMZ-Magnet is a pioneering leader in the realm of magnetizing technology, proudly establishing its roots since the year 2000. By 2008, the company expanded its expertise into producing cutting-edge industrial magnetizing machines and sophisticated measurement technology, achieving prestigious ISO 9001 certification along with CE quality approval. With an impressive portfolio of over 60 innovation and utility patents, MZ-Magnet calls the bustling city of Hangzhou, China its home, where it operates a state-of-the-art, expansive 28,000 square meter factory. The company is steadfastly dedicated to providing unparalleled, high-quality solutions to meet the complex needs of the magnetization industry.
Empowered by our profound expertise and unparalleled skills in the dynamic fields of magnetization, we ensure the highest standards of premium quality and offer responsive, real-time after-sales service. This unwavering commitment has garnered the trust and confidence of our partners and new clients alike. We have the honor of serving numerous prestigious well-known brands and Fortune 500 corporations, solidifying our reputation as a trusted industry leader.
- Are you a factory or a trading company ? MZ-Magnet is a factory specialized in magnetizer machines and magnetizing solutions since 2000, and can offer partners with custom service as demands.
- Are your magnetizers certified? Yes, our magnetizers are ISO 9001 certified and meet CE quality standards, ensuring reliability and safety.
- What is the warranty on your products? We offer a standard warranty on all our magnetizing machines. Please refer to the product documentation for specific details.
- Can I get technical support? Yes, we provide comprehensive technical support and customer service for all our products.
- How can I place an order? Orders can be placed directly through our website or by contacting our sales team for assistance.
- If it is possible if we need to visit your factory ? Yes, your onsite factory visit is welcome and we would show you around our factory and product real-time demonstration.
For further detail and assistance, please don't heisitate contact us for support !
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